Magnetic Torque Coupling,Magnetic Coupling Supplier,Asynchronous Magnetic Coupling,Synchronous Magnetic Coupling,Shaft Magnetic Rotor Coupling,Magnetic Couplings Oo Gauge,Magnetic Coupling Principle,Magnetic Coupling Applications
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Quality assurance, one year warranty
What is magnetic torque coupling ?
The magnetic torque coupling transmit the torque without contact through magnetic forces between the internal and external rotor. They ensure hermetic separation between driving and driven side in pumps and agitators sealing hazardous liquids and gases reliably.
The magnetic torque coupling consists of an external and an internal rotor. The external rotor has got high-quality, permanent magnets of changing polarity on the inner side while the internal rotor has got them on the outside.The external rotor is usually fixed on the drive side and the magnets are glued in the keyways. The magnets of the internal rotor on the driven side are fully encapsulated.
How magnetic torque coupling work?
The magnetic torque coupling consists of three parts. The external rotor consists of a series of rare earth magnets that are ground, potted and attached to the inside diameter of a steel hub. The Internal rotor consists of a series of rare earth magnets that are ground, potted and attached to the outside diameter of a steel rotor. The sealing is achieved statically.
Then there is a synchronous operation under a constant torsion angle. If the maximum coupling torque and the maximum torsion angle are exceeded, the power transmission is interrupted.Since the torque transmission of the magnetic torque coupling is interrupted, the motor will be effectively protected.The motor will not burn out due to absolute torque transmission.
Application of magnetic torque coupling
Typical applications: Gear pumps, centrifugal pumps, screw spindle pumps, agitators, PU foaming lines.
The magnetic torque coupling parameter
Internal rotor and external rotor parameter | length unit: mm
| Part Number |
ΦA | ΦB | C | ΦD | Φa | Φb | Φd | E | F | G | H | I | J | K | L | M | P | Torque |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| XC045 | 45 | 38 | 50 | 19 | 33 | 27 | 12 | 32 | 6 | 21.8 | 38 | 4 | 5 | 4 | 60 | M4 | M3 | 2N.m |
| XC060 | 60 | 47 | 58 | 24 | 43 | 35 | 15 | 38 | 8 | 27.3 | 46 | 4 | 6 | 5 | 70 | M5 | M4 | 5.4N.m |
| XC080 | 80 | 58 | 65 | 28 | 58 | 48 | 20 | 40 | 8 | 31.3 | 49.5 | 5.5 | 7 | 6 | 80 | M6 | M5 | 11.5N.m |
| XC100 | 100 | 70 | 100 | 35 | 72 | 58 | 25 | 72 | 10 | 38.3 | 83 | 6 | 8.5 | 7 | 117 | M8 | M6 | 43.8N.m |
| XC120 | 120 | 70 | 105 | 35 | 86 | 70 | 30 | 72 | 10 | 38.3 | 86 | 6 | 8.5 | 7 | 125 | M8 | M8 | 84N.m |
Containment shroud parameter|length unit: mm
| Part Number |
ΦA | ΦB | C | ΦD | E | L | P |
|---|---|---|---|---|---|---|---|
| WXC045 | 65 | 31 | 37.5 | 29 | 5 | 38.5 | Φ4.5/P.C.D 55 |
| WXC060 | 90 | 40 | 46.5 | 38 | 6 | 47.5 | Φ5.5/P.C.D 77 |
| WXC080 | 115 | 55 | 49 | 51 | 8 | 51 | Φ6.6/P.C.D 99 |
| WXC100 | 142 | 68 | 84 | 62 | 10 | 84 | Φ8.6/P.C.D 122 |
| WXC120 | 165 | 82 | 86 | 74 | 10 | 88 | Φ8.6/P.C.D 145 |
Shaft fixing method
Type A
setscrew
Type B
with feather keyway
and setscrew
Type C
clamping hub
single slot with
feather keyway
Magnetic disc vs co-axial coupling comparison
| Magnetic disc vs co-Axial coupling comparison |
 |
 |
|---|---|---|
| Coupling style | Magnetic disc couplings ( XD ) | Co-axial magnetic couplings ( XC ) |
| Permanent-magnetic | √ | √ |
| Contactless | √ | √ |
| Maintenance-free | √ | √ |
| Torsionally flexible | √ | √ |
| Low vibrations | √ | √ |
| Material | Standard: SS304. Options: Aluminum alloy 6061,Stainless steel 316L,PVC, available) |
Standard: SS304. Options: SS316/UNS S31603. |
| Containment shroud | None | Optional |
| Axial forces | High axial force which must be restrained | Coupling finds its own center with ~0 axial force |
| Shaft fixing method | Small size type A, big size type B & C available |
Type B |
| Slip torque adjustment | Air gap can be adjusted to increase or decrease slip torque |
Coupling hubs can be seperated axially to decrease slip torque (axial force will result) |
| Angular misalignment capacity | 3° Max | Ensure coupling hubs (or barrier if used) do not contact |
| Parallel misalignment capacity | 6.35mm (0.25in) Max | Ensure coupling hubs (or barrier if used) do not contact |
| Containment barrier | Simple flat barrier | Top-hat shaped barrier |
| Max. pressure resistance [bar] | Up to 80 bars depending on size | Up to 90 bars depending on size |
| Max. temperature resistance [°C] | 150/300 depending on magnet material | 150/300 depending on magnet material |
Please Note:
- The magnetic torque coupling containment shroud is optional, we can produce it according to your drawings, the larger the order quantity, the better the discount.
- We are the original manufacturer for magnetic torque coupling, we provide very flexible customizability; any grade of magnet, any material, one-year warranty, lifetime technical support.
FAQ for magnetic torque coupling
Will there be any backlash while using the Magnetic Drives( Gear/ Couplings ) ?
This product generates no backlash. Most rotary transmission components like belts and gears are known [...]
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Learn More...Do you offer a quantity discount? I.e., 10, 25, 50, 100, 150 sets?
Absolutely. We offer discounts for bulk orders. The larger the quantity, the greater the discount. [...]
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Learn More...Can I order a custom magnetic coupling without providing a drawing?
Sure, you just need to tell us your shaft diameter. There are two customization options [...]
Learn More...Why is my magnetic coupling not transmitting torque?
If your magnetic coupling is unable to transmit torque, it may be due to demagnetization [...]
Learn More...How to install magnetic coupling?
Installation of a magnetic coupling usually requires positioning it correctly between the input and output [...]
Learn More...Could magnetic coupling be used without a pressure barrier?
Yes. The pressure barrier is only required if a pressure differential is expected between the [...]
Learn More...How to choose a suitable magnetic coupling?
Selecting a suitable magnetic coupling requires consideration of application needs such as torque requirements, working [...]
Learn More...Do magnetic couplings require maintenance?
Magnetic couplings generally require less maintenance because they have no physical contact. However, regularly checking [...]
Learn More...Can Magnetic Drives( Gear/Coupling ) Work with High RPM Applications?
Due to its no contact design, Magnetic Drives( Gear/Coupling ) are not designed to run [...]
Learn More...How long will the magnets last?
The half-life of the magnets is 2,000 years. RELATED PRODUCTS
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jay.mok –
WONDERFUL quality and service. Very fast, professional, kind, and top quality products. I will be back for future magnet purchases!
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best seller AAA+++++ very perfect
hrveeder –
Great quality and service, really fast shipping. Will definately use again!